Pressure Spray Dryer

Our pressure spray drying system is composed of the feeding system, media circulation system, air heating purification system, drying tower system, receiving system, cold air centralized receiving system, control system, and other auxiliary systems.

It is usually been used for drying materials, such as food, catalyst, aluminum oxide, soybean, chemical salt, coffee, milk and washing powder, and more.

In the below, you can check our drying solutions for milk and washing powder.

We can also customize specific drying solutions according to your material and requirements.

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Technical Parameters

Model
Evaporated Amount(kg/h)
Power(kW)
Diameter of the Tower(mm)
Total Height of Equipment(mm)
YPG-25
25
0.35
1300
7800
YPG-50
50
4
1800
9200
YPG-100
100
7.5
2400
11600
YPG-150
150
11
2600
14000
YPG-200
200
15
2800
15300
YPG-300
300
22
3200
17100
YPG-500
500
30
3800
19000

Pressure Spray Drying Machine Composition

1. Feeding System

The peristaltic pump adopts the step speed regulation, and the feeding volume matches the discharge air temperature to precisely control the discharge air temperature.

2. Media Circulation System

This system is composed of supply fan, induced draft fan, air regulating butterfly valve, air duct, and so on. The matching of air volume, air pressure and airspeed in this system is the key.

3. Air Heating And Purification System

This system consists of primary and secondary air filters, fans, coil fin radiators, etc.
The heat source is electric heating, and the heating tube is made of stainless steel with finned radiator, which has high thermal efficiency and greatly extended service life.

4. Drying Tower System

This system is the core system, consisting of the main drying tower, hot air distributor, atomizer, observation manhole, lighting device in the tower, pneumatic hammer, etc.

5. Receiving System

The receiving system of the spray drying unit is formed by the combination of cyclone separator + cloth bag dust collector. The cyclone adopts high air volume and high-efficiency cyclone for collection, and its collection rate can reach about 95%, while the cloth bag dust collector is specially designed for protein powder dust removal optimization equipment, which can make the material and wind completely separated and settled, and the filter mesh can reach more than 500 mesh.

6. Control System

It is composed of the main control element, programmable touch screen, fuzzy controller, etc.

The system color touch screen animation display process flow, control set the relevant parameters.

PLC programmable control, touch screen animation display process flow; according to the discharge air temperature automatically adjust the feed volume speed; digital display temperature, pressure, differential pressure, frequency conversion to adjust the atomization speed, etc.

7. Cool Air Centralized Material Collection System

It is composed of air filter, refrigerated dehumidifier, clean duct, fan, etc.

Filtered fresh air after passing through the refrigerated dehumidifier, it quickly becomes dry and low temperature, and forcibly sent into the material-filled cyclone separator under the collection bin, so that the material cools, which has two advantages:

  • Maximum reduction of the relative humidity in the aggregate bin, to prevent the material from being returned to moisture in the natural cooling process in the aggregate bin, thus avoiding the phenomenon of moisture absorption and caking of materials.
  • 25℃ dehumidifying wind controls the temperature in the aggregate bin at about 40℃, which is a good solution to the problem of protein powder being softened by high temperature and ensures the fluidity of the product.

Pressure Spray Dryer Applications

1. Our YPG-25 Pressure Spray Dryer Drying Solution for Milk Powder

1. Customer Materials & Requirements

Material

Milk

Solid Content

20~50%

Final Moisture

≤3%

Water Evaporation

20-25kg/h

Liquid Temperature

Normal temperature

2. Drying Solution Technical Parameters

Equipment Model

YPG-25 Pressure Spray Dryer *1

Atomization Method

Pressure

Mist Droplet and Hot Air Contact Method

Parallel flow

Inlet Air Temperature

180~200℃

Outlet Air Temperature

90~110℃

Material

Stainless steel

Dust Removal Method

Cyclone + Water film dust collector

Heating Method

Steam + electric heating

3. Public Works Conditions

Atmospheric Pressure

Standard

Ambient Temperature

20℃

Relative Humidity

80%

Electric Power

380V, 3-phase, 50HZ

Machine Power

9KW

Compressed Air Consumption

0.5m³/min

Compressed Air Pressure

0.6mpa

2. Our YPG-1000 Pressure Spray Dryer Drying Solution for Washing Powder

1. Customer Materials & Requirements

Material

Washing powder

Moisture state

Free water

Evaporation

1000kg/h

Wet Bsis Moisture Content

60~70% (free water)

Dry Bsis Moisture Content

≤1% (free water)

Raw Material Density

150~350g/L

Feed Temperature

40℃

Discharge Temperature

50℃

Heat Source

Oil-fired hot air stove

Receiving Method

Cyclone + Water film dust collector

2. Our Drying Solution Technical Parameters

Equipment Model

YPG-1000 Pressure Spray Dryer *1

Atomization Method

Pressure

Hot Air Contact Method

Parallel flow

Inlet Air Temperature

200~300℃

Outlet Air Temperature

70~80℃

Material

Product contact SUS316

Dust Removal Method

Cyclone separator

Heating Method

Oil-fired hot air stove

Feeding Method

Diaphragm high pressure pump

Installation Site

General area

Installation Site Size

Plant condition drawing is required

Noise

<80 dB

3. Public Works Conditions

Atmospheric Pressure

101.3KPa

Ambient Temperature

10℃

Relative Humidity

70%

Electric Power

380V, 3-phase, 50HZ

Machine Power

75KW

Compressed Air Pressure

0.3~0.6mpa

Compressed Air Consumption

0.6m³/min

Water Consumption

300kg/batch

Diesel Consumption

 51kg/h

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