Vibrating Fluid Bed Dryer

  • Suitable for drying powder, crystal, granular materials, and granular materials made of powder in chemical, pharmaceutical, food, dehydrated vegetables, grain, and mining industries.
  • According to the material characteristics and your process requirements, we can customize the design of the vibrating fluidized bed dryer.
  • The material options of the bed body (the part in contact with the material): carbon steel, aluminum, aluminum alloy, stainless steel, and titanium.
  • Heat source options: electricity, steam, heat transfer oil, coal-fired hot-blast stove, gas-fired hot-blast stove, oil-fired hot-blast stove, etc. can be selected.
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Vibrating Fluid Bed Dryer Flow Chart

Vibrating Fluid Bed Dryer Flow Chart


Technical Parameters

Model

Fluidized bed area (m2)

Inlet air temperature (℃)

Outlet air temperature (℃)

Dry strength

(kg.H2O/h)

Vibration motor

Model

power

ZLG3×0.3

0.9

70-140

40-70

30-45

ZDS31-6

0.8×2

ZLG4.5×0.3

1.35

70-140

40-70

45-75

ZDS31-6

0.8×2

ZLG4.5×0.45

2.025

70-140

40-70

70-125

ZDS32-6

1.1×2

ZLG4.5×0.6

2.7

70-140

40-70

90-150

ZDS41-6

1.5×2

ZLG6×0.45

2.7

70-140

40-70

90-150

ZDS32-6

1.1×2

ZLG6×0.6

3.6

70-140

40-70

120-200

ZDS41-6

1.5×2

ZLG6×0.75

4.5

70-140

40-70

150-250

ZDS42-6

2.2×2

ZLG6×0.8

4.8

70-140

40-70

160-270

ZDS42-6

2.2×2

ZLG6×0.9

5.4

70-140

40-70

180-300

ZDS42-6

2.2×2

ZLG7.5×0.6

4.5

70-140

40-70

150-250

ZDS42-6

2.2×2

ZLG7.5×0.75

5.625

70-140

40-70

190-315

ZDS51-6

3.0×2

ZLG7.5×0.8

6

70-140

40-70

200-335

ZDS51-6

3.0×2

ZLG7.5×0.9

6.75

70-140

40-70

225-375

ZDS51-6

3.0×2

ZLG7.5×1.2

9

70-140

40-70

300-500

ZDS51-6

3.0×2

ZLG7.5×1.5

11.25

70-140

40-70

375-625

ZDS51-6

4.0×2

ZLG8×1.2

9.6

70-140

40-70

320-535

ZDS51-6

4.0×2

ZLG8×1.5

12

70-140

40-70

400-670

ZDS51-6

5.5×2

ZLG8×1.8

14.4

70-140

40-70

480-800

ZDS51-6

5.5×2


1. Hot Air System

This system provides clean air before drying.

  • Filtration capacity: 8000m3/h (max)
  • Pressure drop: 50Pa
  • Material: filter material is non-woven fabric
  • Heating system: direct-fired gas hot blast stove
  • Heater material: inner tank 310S stainless steel

2. Drying System

Upper Bed Body: The upper bed separates the drying area from the atmosphere to prevent dust leakage from causing environmental pollution. The size of the upper part is larger than that of the lower part, so the wind speed of the upper part is lower than that of the lower part, which is conducive to particle sedimentation, reduces the amount of dust entrained, and reduces the amount of dust collected by the dust collector. The amount of dust, less dust is emitted to the atmosphere, and it is more environmentally friendly

Lower Bed Body: The lower bed is the air chamber into which the hot air enters, and the bed board completes the task of evenly sending the hot air into the bed. At the same time, the vibration motor is also installed on the lower bed. The volume of the lower bed is related to the uniformity of the pressure drop and the fluctuation of the pressure drop. For this reason, there must be a large enough volume and length of the lower bed, we can provide 30 vibrating fluid bed, 40 vibrating fluid bed, and 60 feet long vibrating fluid bed. The lower bed must bear the dynamic load of all the vibration bodies, so The lower bed should be designed as a box frame structure.

Bed Board: The main machine adopts the combined opening method of the serpentine hole and straight hole. The material contact adopts SUS316L stainless steel.

3. Dust Removal System

This system is composed of one set of SUS304 stainless steel primary cyclone separator, its diameter is XF-φ900.

4. Control System

Electrical control system configuration description:

  • The inlet air temperature is automatically adjusted by PLC.
  • The feeding amount can be automatically adjusted according to the change of the outlet air temperature.
  • Real-time monitoring of the main parameters such as the pressure in the dryer, the temperature of the air inlet and outlet, and the differential pressure.

ZLG 6×0.6 Vibrating Fluid Bed Drying Solution for NaCl

1. Material Properties

Material Name

NaCl

Specific Gravity of Raw Material

2.165kg/cm³

Moisture State

Free Water

Feeding Temperature

Normal Temperature

Capacity

1,000kg

Discharge Temperature

<50℃

Wet Basis Moisture Content

6%

Heat Source

Natural Gas Hot Blast Stove

Dry Basis Moisture Content

≤1

Dust Removal Method

Cyclone Dust Collector

2. Equipment Process Conditions

Equipment Model

ZLG 6X0.6 Vibrating Fluidized Bed

Dust Removal Method

Cyclone dust collector

Feeding Method

Centrifuge Vertical Feeding

Installation Site

Indoor

Hot Air Contact Method

Parallel Flow

Device layout

Plant drawing is required

Inlet Air Temperature

About 150℃

Noise

<80 dB

Outlet Air Temperature

70~80℃, Discharge Temperature 30℃

The Number of Equipment

1 Set

Material Requirements

316L  (contact with the material)

Lead Time

60 Days

3. Public Works Conditions

Atmospheric Pressure

101.3KPa

Power

380V, 3-phase, 50HZ

Ambient Temperature

10℃

Installed Power

About 25KW/Unit

Relative Humidity

70%

Compressed Air Consumption & Pressure

0.6m³/min & 0.3mpa


ZLG 9×1.0 Vibrating Fluid Bed Drying Solution for Sodium Gluconate

1. The Process Conditions

Material

Sodium gluconate

Water State

Free water

Output

5000kg/h

Wet Base Moisture Content

5% (Free water)

Dry Base Moisture Content

<0.5%(Free water)

Rated Evaporation Capacity

350kg/ h

True Density of Materials

2165kg/ m3

Material Bulk Density

1200kg/ m3

Feeding Temperature

20℃

Discharging Temperature

45°C

Heat Source

Saturated steam

2. The Main Equipment Requirements

Equipment Model

ZLG 9x1.0 *1

Dust Removal Method

Cyclone + cloth bag dust collector

Material Requirements

Q235+316L Steel

Bed Area

9.0㎡

Installation Site

indoors

3. The Main Equipment Requirements

Intake Air Temperature

150 °C

Outlet Air Temperature

80 °C

Fluidization Time

4 mins

Cooling Temperature

22°C

Electric Cabinet Controler

PLC+ touch screen

Static Material Layer Thickness

3.5cm

Bed Plate Opening Rate

4%

Area of Steam Heat Exchanger

400㎡

Steam Consumption

1050kg/ h

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